Why Do Prototypes Cost So Much?
At first glance, a single prototype can feel surprisingly expensive. But here’s the hidden truth: making one sample requires nearly the same effort as bulk production.
1. Development
Once the design is confirmed, the real work begins. We create a pattern to ensure the garment fits properly and functions as intended. Every measurement, curve, and seam is considered — this stage lays the foundation for everything that follows.
2. Cutting & Sewing
Unlike bulk production, where fabric is layered and cut in stacks, a prototype is cut by hand, one piece at a time. Sewing machines are adjusted specifically for the design, and in many cases, custom thread colors are sourced to match the concept. Every detail is treated with care.
3. Graphics & Embellishment
If the design includes prints or embroidery, things get even more complex. Print screens need to be opened, embroidery programs built, and graphic files prepared. Often, multiple techniques are tested until we achieve the perfect outcome — it’s not just production, it’s problem-solving.
4. Trials & Errors
Prototypes are rarely perfect the first time. Adjustments, re-cuts, and revisions are a natural part of the process. This stage is about refining details and making sure the product not only looks right but also performs as intended.
5. Logistics
Behind the scenes, materials and samples move constantly. Fabric is shipped to the studio for cutting, sent out for embellishment, and returned for finishing. These back-and-forth steps add time and cost — but they’re essential to the process.
The hidden truth?
We run the same complex process for 1 piece that we'd use for 100 pieces. When you commission a prototype, you’re not just paying for “one piece.” You’re investing in the entire production chain, condensed into a single garment.
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